High-Speed Sorter • Fast Sorters

Tilt Tray Sortation System Overview - Basic System

Here we present the standard features of a GBI "Basic" High-Speed Tilt Tray Sorter

The High-Speed Tilt Tray Sorter will simultaneously sort irregularly shaped products from small, lightweight polybags to larger packages. The tilt tray mechanisms and chutes are adapted at time of manufacture to handle the weight and size product for each given application. All our sorters are built in modules to allow fast and easy expansion with minimum interruption of workflow. The high-speed tilt tray sorter is designed to provide high reliability and require minimal maintenance.

Because of the wide variety of applications and the flexibility of this basic Tilt Tray Sorter, we invite you to call us to discuss your specific requirements. GBI will be happy to assemble a quotation with those parameters.

Click on the image below to view a video of the GBI High-Speed Tilt Tray Sorter.

Benefits of High-Speed Sorter -  Tilt Tray Sortation System:

• Automatically and reliably sort individually packaged and barcoded products
• Simultaneously sort mixed shapes of small boxes and items in polybags
• Greatly reduce labor costs associated with manual sortation and verification
• Greatly reduce the time needed to assemble individual product by order or other criteria
• Expand the sort window
• Recover more warehouse space

Common Features of High-Speed Sorter -  Tilt Tray Sortation System:

• Fast Sort Rates of up to 12,000 trays per hour (6,000 standard) — with the split-tray carrier sort rates are doubled up to 24,000 trays per hour
• High accuracy rates
• Modular construction
• Ease of use
• Low maintenance
• Long life and reliable operation
• User friendly Windows 2003/2008 software interface
• Sorts barcoded or non-barcoded products
• Cross platform integration support
• Tray mechanisms have only two moving parts
• Custom stainless steel chute designs
• Diverted chutes may be added for greater drop density

High Speed Tilt Tray Sortation System Click on image for enlarged view

Some of the applications we offer high-speed sortation for include:

• Order Fulfillment Centers
• Returns Processing
• Bulk Mail Center (BMC) Sortation; w/weigh in motion & complete manifesting - capable of sorting by zip code
• Material Handling of any product smaller than a Bread Basket; including packaging such as polybags

There are many " Options " available for the basic Tilt Tray Sorter 

• Package Loading: Induction; Automatic, Semi-automatic, and Manual
• Manual Mode Function
• Product Accumulation; Chute Types and Status Displays
• Label Applicators (Print & Apply on-the-fly)
• After-Sort Package Sensor Array
• Sorter Software and Sorter Control Boards
• Status Displays
• Keyboards

Some of the Industries and Products we build high-speed sorters for include Retailers, Distributors, and Wholesalers related to:  

• Book Publishing
• Mail Sorter 
• Entertainment; CD's, DVD's, Cassettes, and Video Tapes
• Jewelry Industry; Boxes or Polybags
• Apparel; Hanging or Flat
• Pharmaceuticals
• Direct Mail & Catalog Houses (Internet Orders) 
• Optical, Contact Lenses, Sunglasses
• Other Industries and Products such as: PhotoFinishing, Check Boxes, Seeds 

Automate these Processes:

• Loose Receipts Sorting Application
• Order Fulfillment Automation Application
• Returns Sorting Application
• Zip Code Sort Application
• Order picking Systems Streaming Video

In this section we show some Sample applications or processes that are greatly improved through automation using GBI's High-Speed Sorters.

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GBI Data & Sorting Systems • 1143 West Newport Center Drive • Deerfield Beach, FL 33442 USA
954-596-5000 Ext. 231 • Fax 954-596-5015 • E-mail contact: info@gbisorters.com